Benxon stands at the forefront of plastic food packaging in Malaysia, committed to delivering high-quality, competitively priced solutions that balance sustainability with innovation.
Our cutting-edge thermoforming technology caters to orders of any size, ensuring premium quality and eco-friendliness, by efficiently producing plastic containers with reduced material waste. Dive into our manufacturing process, where innovation meets sustainability, crafting packaging that not only protects and enhances but also extends product life.
Trust in Benxon for unmatched quality and a commitment to both your needs and the environment.
We employ the vacuum or pressure forming method of thermoforming for the manufacturing of our plastic food packaging. This is an advanced technique that heats plastic until pliable, then shapes it over moulds under vacuum.
This efficient method allows for rapid production of detailed and complex shapes, offering benefits such as cost-effectiveness, lightweight products, and design flexibility. Thermoforming supports sustainability through the use of recyclable materials, making it an eco-friendly choice for modern packaging solutions.
We turn fresh ideas into your next favourite packaging, guiding each concept through a detailed journey from sketch to shelf. Discover our process.
Analyse trends and revisit existing products to uncover unique opportunities in food packaging.
Craft standout designs with innovative features to address the uniques opportunities identified.
Identify and choose the right type of plastic, such as polyethylene terephthalate (PET) or polypropylene (PP) polymers, to meet all packaging requirements.
Precision engineering of the moulds composed of two halves, to ensure high-quality, consistent packaging.
Create tangible models for real-world evaluation and refinement.
Rigorous testing enhances packaging durability, functionality, and sustainability.
Efficiently scaling up production to meet market demand for quality packaging.
Starts by selecting the ideal plastic resin, melting it down, and extruding it into thin sheets. These are then cooled and precisely trimmed, readying them for the moulding process that shapes the future of packaging.
The plastic sheets are carefully heated to a pliable state, ensuring they’re soft enough for moulding yet retain their integrity, setting the stage for the vacuum forming process.
Note: As different materials require different temperature settings, we optimise the machine parameter settings accordingly while maintaining optimal air and cooling systems to ensure uniform heat distribution across the plastic sheets.
Through forming, the heated, pliable sheets are snugly fitted onto moulds. This process ensures each sheet adopts the exact shape of the container, with precision in every curve.
Post-moulding, the shaped plastic is cooled while still on the mould, employing techniques like compressed air to ensure quick and even cooling. This crucial step solidifies the transformation, locking in the container's final, durable form.
Excess material around the newly formed containers is meticulously trimmed, resulting in a clean, finished product that meets the highest standards of quality and design.
The containers undergo thorough checks for thickness, shape, and integrity, ensuring only premium products proceed.
The approved containers are then packaged for shipment to retailers or consumers, completing their production journey and starting their usage phase.
Quality is at the core of everything we do at Benxon. From selecting sustainable polymers for our plastic containers to the final delivery of products, we embed quality throughout our manufacturing method.
Adhering to MS ISO 9001:2000 and HACCP standards underscores our commitment to excellence. Our food packaging undergoes stringent testing by reputable external organisations like SIRIM QAS International and ALS Technichem, ensuring the highest safety standards and maintaining product freshness.
Trust Benxon for consistently superior quality and eco-friendly packaging solutions, crafted through a meticulous plastic manufacturing process using common plastic materials.
At Benxon, we prioritise a clean manufacturing environment to ensure the highest quality in food packaging production.
Our facilities are meticulously managed to regulate air quality, temperature, and humidity, safeguarding our sensitive equipment and products from potential contamination.
We employ advanced air filtration systems to eliminate dust and impurities, maintaining an impeccably clean and hygienic workspace.
Additionally, our staff are equipped with specially designed uniforms that prevent lint, skin, and hair particles from compromising the cleanliness of our products and production areas.
Ptd 109444, Jalan Sengkang, Kawasan Perusahaan Sri Sengkang, Kulai, Johor, Malaysia (81000)
Fax: (607) 6522 299
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